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Centrifugal Cabinet Fan

Time:2025-12-23 Views:1

 


A centrifugal cabinet fan, as a pivotal type of industrial and commercial ventilation equipment, integrates the core working principle of centrifugal fans with a compact, enclosed cabinet structure, making it widely applicable in various scenarios that demand efficient air handling, noise control, and space-saving installation. Unlike axial fans that move air along the axis of the impeller, centrifugal cabinet fans rely on the centrifugal force generated by the high-speed rotation of the impeller to change the direction of air flow and increase air pressure, which enables them to overcome greater resistance in duct systems and deliver air to designated areas stably. The enclosed cabinet not only serves as a protective shell for internal components but also plays a significant role in noise reduction, structural reinforcement, and integration with auxiliary devices, making the centrifugal cabinet fan a preferred choice in industries such as manufacturing, construction, electronics, and HVAC (Heating, Ventilation, and Air Conditioning).

To understand the functionality and advantages of centrifugal cabinet fans, it is essential to start with their structural composition. A typical centrifugal cabinet fan consists of six main parts: the cabinet, impeller, motor, air inlet, air outlet, and auxiliary components (such as filters, silencers, and control systems). The cabinet, usually made of high-quality cold-rolled steel sheets, galvanized steel sheets, or stainless steel, undergoes processes like cutting, bending, welding, and surface spraying to ensure sufficient structural strength and corrosion resistance. The internal structure of the cabinet is scientifically designed, with reasonable spacing reserved for the impeller, motor, and other components to facilitate heat dissipation and maintenance. Some high-end models also adopt double-layer cabinets with sound-absorbing materials (such as glass wool and rock wool) filled in between, which can effectively reduce the noise generated by the operation of the fan.

The impeller, known as the "heart" of the centrifugal cabinet fan, is directly related to the fan's air volume, air pressure, and efficiency. It is generally composed of a hub, blades, and a cover plate. The hub is used to connect the impeller and the motor shaft, ensuring stable power transmission; the blades are the key components that generate centrifugal force, and their shape, number, and angle have a crucial impact on the fan's performance. Common blade types include forward-curved blades, backward-curved blades, and radial blades. Forward-curved blades have a large curvature, which can generate large air volume at low speeds, but their efficiency is relatively low and they are prone to dust accumulation; backward-curved blades have a small curvature, high efficiency, stable operation, and are suitable for high-pressure and high-efficiency scenarios; radial blades have simple structure, strong durability, and are often used in harsh environments with high dust concentration. The cover plate, divided into front and rear cover plates, can prevent air leakage and ensure the stability of the air flow inside the impeller.

The motor, as the power source of the centrifugal cabinet fan, provides the necessary rotational power for the impeller. According to the power supply type, it can be divided into AC motors and DC motors; according to the installation method, it can be divided into direct-connected motors and belt-driven motors. Direct-connected motors have the advantages of compact structure, high transmission efficiency, and low noise, as the motor shaft is directly connected to the impeller hub, eliminating the energy loss caused by belt transmission. Belt-driven motors, on the other hand, allow for flexible adjustment of the impeller speed by changing the diameter of the motor pulley and the impeller pulley, which is suitable for scenarios where the air volume and air pressure need to be adjusted over a wide range. In addition, high-quality motors are usually equipped with protective devices such as overheating protection, overload protection, and phase failure protection, which can effectively extend the service life of the motor and ensure the safe operation of the fan.

The air inlet and air outlet are the channels for air to enter and exit the fan, and their design directly affects the air flow performance of the fan. The air inlet is usually located on the side or front of the cabinet, and is equipped with a bell-mouth structure to guide the air smoothly into the impeller, reducing air flow resistance and turbulence. The air outlet is generally located on the top or rear of the cabinet, and its size and shape can be customized according to the requirements of the duct connection. Some centrifugal cabinet fans also set up adjustable air deflectors at the air outlet, which can adjust the direction of the air flow as needed. Auxiliary components are important supplements to the basic functions of the fan. Filters can remove dust, impurities, and other particles in the incoming air, protecting the impeller, motor, and other components from wear and extending the service life of the fan; silencers can further reduce the noise generated by air flow and mechanical operation, creating a quieter working environment; the control system, including frequency converters, switches, and sensors, enables automatic control and intelligent adjustment of the fan, such as adjusting the fan speed according to the indoor air quality or temperature, achieving energy conservation and emission reduction.

The working principle of the centrifugal cabinet fan is based on the law of centrifugal force and fluid mechanics. When the motor is started, it drives the impeller to rotate at high speed. The air entering the impeller from the air inlet is subjected to the centrifugal force generated by the rotating blades, and is thrown from the center of the impeller to the outer edge of the impeller at a high speed. During this process, the kinetic energy and pressure of the air are significantly increased. The high-speed air flow thrown out of the impeller then enters the volute-shaped cabinet (also known as the volute). The cross-sectional area of the volute gradually increases along the direction of the air flow, which converts part of the kinetic energy of the air into static pressure, further increasing the air pressure. Finally, the air with high pressure and stable flow is sent out through the air outlet and transported to the target area through the duct system. At the same time, due to the continuous discharge of air from the impeller, a negative pressure zone is formed at the air inlet, and the external air is continuously sucked into the fan under the action of atmospheric pressure, thus realizing the continuous circulation of air.

The performance of centrifugal cabinet fans is mainly evaluated by a series of parameters, including air volume, air pressure, static efficiency, noise, and power consumption. Air volume refers to the volume of air that the fan can deliver per unit time, usually expressed in cubic meters per hour (m³/h) or cubic feet per minute (CFM). It is one of the most important parameters to measure the ventilation capacity of the fan, and its size is related to the impeller diameter, speed, blade angle, and other factors. Air pressure, also known as total pressure, includes static pressure and dynamic pressure. Static pressure is the pressure exerted by the air on the inner wall of the duct when it is stationary or moving at a uniform speed, which is used to overcome the resistance of the duct, filters, and other components; dynamic pressure is the pressure generated by the movement of the air, which is related to the speed of the air flow. Static efficiency is the ratio of the effective power (the power used to transport air) to the input power of the motor, which reflects the energy utilization efficiency of the fan. High-efficiency fans can reduce power consumption and operating costs. Noise is an important environmental performance parameter, usually expressed in decibels (dB). The noise of centrifugal cabinet fans mainly comes from mechanical noise (generated by the operation of the motor, bearing, etc.), aerodynamic noise (generated by the interaction between the impeller and the air), and structural noise (generated by the vibration of the cabinet). With the continuous improvement of environmental protection requirements, low-noise fans have become a development trend. Power consumption refers to the electric energy consumed by the fan per unit time, usually expressed in kilowatts (kW), which is directly related to the operating cost of the fan.

Centrifugal cabinet fans have a wide range of applications due to their excellent performance. In industrial production workshops, they are used for ventilation and dust removal, effectively discharging harmful gases, dust, and heat generated during the production process, improving the working environment and ensuring the health of workers. For example, in welding workshops, centrifugal cabinet fans can quickly discharge welding fumes containing heavy metals and toxic substances; in foundry workshops, they can remove high-temperature dust and exhaust gas. In commercial buildings such as shopping malls, office buildings, and hotels, centrifugal cabinet fans are an important part of the HVAC system, responsible for supplying fresh air, exhausting stale air, and adjusting the indoor temperature and humidity, creating a comfortable and healthy indoor environment. In the electronics industry, due to the high requirements for the cleanliness and temperature of the production environment, centrifugal cabinet fans equipped with high-efficiency filters and precise control systems are used to ensure the normal operation of electronic equipment and the quality of products. In addition, centrifugal cabinet fans are also widely used in scenarios such as power plants, chemical plants, hospitals, and underground garages, playing an irreplaceable role in ventilation, cooling, dehumidification, and air purification.

When selecting a centrifugal cabinet fan, it is necessary to comprehensively consider various factors to ensure that the selected fan can meet the actual needs. First of all, it is necessary to clarify the required air volume and air pressure. The air volume should be determined according to the volume of the space to be ventilated, the number of people, and the amount of harmful gas emissions; the air pressure should be able to overcome the total resistance of the duct system, including the resistance of the duct itself, filters, valves, and other components. Secondly, the working environment should be considered, such as the temperature, humidity, dust concentration, and corrosiveness of the air. For example, in high-temperature environments, fans with high-temperature resistant motors and components should be selected; in corrosive environments, fans with stainless steel cabinets and anti-corrosion coatings should be selected. In addition, energy efficiency and noise requirements should also be taken into account. Choosing high-efficiency fans can reduce long-term operating costs; for noise-sensitive areas such as hospitals and residential buildings, low-noise fans or fans equipped with silencers should be selected. Finally, the brand and after-sales service of the fan should also be considered. Well-known brands usually have more reliable product quality and perfect after-sales service, which can provide timely technical support and maintenance services.

The maintenance and maintenance of centrifugal cabinet fans are crucial to ensure their long-term stable operation and extend their service life. Daily maintenance mainly includes regular inspection, cleaning, lubrication, and troubleshooting. First of all, the operation status of the fan should be checked regularly, including whether there is abnormal noise, vibration, temperature rise of the motor, and whether the air volume and air pressure are normal. If abnormal phenomena are found, the machine should be shut down immediately for inspection and troubleshooting to avoid more serious failures. Secondly, the filters, impellers, and air inlets/outlets should be cleaned regularly. The filter should be cleaned or replaced according to the degree of pollution to prevent the reduction of air volume and the increase of resistance caused by blockage; the impeller should be cleaned regularly to remove the dust and dirt attached to the surface, so as to avoid the imbalance of the impeller and the reduction of efficiency. In addition, the bearings of the motor and impeller should be lubricated regularly, and the lubricating oil should be selected according to the requirements of the product manual to ensure the flexible rotation of the bearings. Finally, the electrical components such as the motor, frequency converter, and control switch should be inspected regularly to check whether the wiring is firm, whether the insulation performance is good, and whether the protective devices are sensitive and reliable.

With the continuous development of science and technology and the increasing requirements for energy conservation, environmental protection, and intelligence, centrifugal cabinet fans are also constantly innovating and upgrading. In terms of energy efficiency, the research and development of high-efficiency impeller profiles, low-resistance cabinet structures, and high-efficiency motors have significantly improved the static efficiency of fans, making them more in line with the requirements of energy conservation and emission reduction. In terms of intelligence, the integration of Internet of Things (IoT) technology and intelligent control systems enables remote monitoring, automatic adjustment, and fault early warning of fans. For example, through the mobile phone APP or computer platform, the operating parameters of the fan can be viewed in real time, and the fan speed can be adjusted according to the actual needs; when the fan has abnormal parameters, the system can automatically send an alarm signal to remind the staff to carry out maintenance. In terms of environmental protection, the application of new sound-absorbing materials and noise reduction structures has further reduced the noise of fans; the use of corrosion-resistant and environmentally friendly materials has made fans more adaptable to harsh environments and reduced environmental pollution. In the future, centrifugal cabinet fans will develop in the direction of higher efficiency, lower noise, more intelligence, and more environmental protection, providing more reliable and efficient ventilation solutions for various industries.

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